Download Ebooks: Basic Environmental Engineering

Environmental engineering is one of the most popular, complex and fast growing disciplines in engineering. The scope of environment includes issues from public health, aesthetics, and impact of all development activities, pollution control legislation, standards, regulations, guidelines and their enforcement. Traditionally the application of engineering principles for the protection and enhancement of the quality of environment and protection of public health was called as sanitary engineering or public health engineering. Around 1968 this was changed to environmental engineering.

For conceiving environmental engineering, one has to consider the definition of engineering itself. Engineering may be defined as the application, under limits of scientific principles for the planning, design, execution, operation and maintenance of structures, equipment and systems for the development and benefit of the society. Here the word benefit is more important than the development. The so-called development in some cases may not be in real benefit of the society.

The environmental engineer plans, designs, executes, operates and maintains the water, wastewater and solid waste management plants. Clean, bacteriologically safe, potable drinking water protects and enhances public health. Liquid and solid waste management is a necessary step for healthy living. They also deal with air pollution control. The resulting pure cleaner air is conducive to people’s good health and prevents the building and other materials from the harmful effects of air pollution. The environmental engineer cares for the energy requirements of the society and the ways and means to protect the environment against the various pollutions created through the production and consumption of various goods and comfort conditions. It is the duty of environment engineer to assess the environmental impacts of the various development and other activities. In general one has to work to have sustainable and holistic development. Of course there are always constraints of resources, knowledge, human nature, social and racial considerations that limit the achievement of these goals.

Therefore the environmental engineering is defined as the application of scientific and engineering principles, under limits, for the protection and enhancement of the environment that includes the biotic and abiotic both components.

The environment exists in dynamic equilibrium of its biotic (living) and abiotic (non-living) elements. The solar energy induced photosynthesis synthesizes the carbon as the plant tissue and we get matter in various forms from the trees. The carnivores, humans and animals consume the edible matter. They convert it into the energy required to sustain their lives. Their excreta comes near to the nature and the natural scavengers, bacteria and others convert it into inorganic matter like nutrients due to the biological decomposition. The roots of the plants, to form the edible matter again, extract these nutrients. Like this the nutrient cycle, material cycle, energy cycle and other cycles like hydrological cycle keep on existing until there is a great shock given by the human beings.

“Nature has enough for satisfying everybody’s need but not for anybody’s greed”. Human beings have lost their natural wisdom in want of power to overcome the nature. Since mid century the word has lost nearly one fifth of the topsoil from its cropland, a fifth of its tropical rainforests and animal species. Rapid industrialization and urbanization has increased carbon dioxide levels to the
point where global climate is being affected. The protective ozone shield is being depleted because of the chlorofluorocarbons. The forest, which is a complete ecosystem, is being converted into dead forests. The biodiversity is reducing everywhere in the world.

Biodiversity gives strength to the ecosystem against crisis. Only a well-diversified community can sustain against the extreme conditions. In quest of comfort conditions and well-secured life we have adopted a system, which is completely away from nature. We have made computers for paper less office work but the energy in making and running the computers is more than the savings made.

Of course there are other advantages of computers in computation, up keeping of data etc. But the materials used in making the computer and the disposal of the obsolete ones are drastically against the environment.

The quest of more and more comfort has fetched us far away from natural environment. The input of energy in building sector is increasing day by day. The requirements of both heating and cooling are becoming more and more energy exhaustive. At present the energy requirement in whole world is mainly met by fossil fuels. Nature has created the coal and petroleum in millions of years and we have exhausted them in hundreds of years. In the last 300 years we have consumed most of the coal and almost all of the petroleum products.

Out of the 1,30,000 MW installed capacity of electricity production in India about 66% is by fossil fuels (coal+ petroleum products), 24% by hydropower, 4% by nuclear means and only 6% by renewable energy resources like solar, wind, biomass including small hydropower plants. Still there is a very large potential of renewable energy resources unutilized but the present availability of fossil fuels and the present high cost of electricity production through R.E.S. has restrained their share to only 6%. With the advancement of technology and scarcity of fossil fuels the cost of RES will come down and there share shall increase, but is it the sustainable development? In modern context the idea of sustainable development immerged in the Earth Summit at Rio-De-Janeiro in June 1992 that let us plan a development in which the generations to come, may not become deprived of the resources which we are using today. To achieve this aim we have to control our present rate of consumption of the available resources like the fossil fuels, ground water and conserve the bio diversity and the natural cycles like the hydrological cycle.

While considering the production, consumption or utilization we have also to consider the other part that is pollution. Mixing of unwanted hazardous elements in anything is known as pollution, like mixing of sewage in fresh body of water, mixing of gases, like oxides of nitrogen, oxides of sulphur etc. in the air, increase of noise level etc. Actually the present trend of living is a serious cause of creating pollution in all spheres of life. Today the prosperity, wealth or living standard of a country is measured in terms of the per capita electricity consumption per year. That way India with its per capita consumption of 350 Kwh per year is considered far behind the U.S. which has around 20 times more than this. The advancement of a society is measured in terms of the measures of comfort like air conditioners, or conveyance like bigger and bigger expensive luxury cars. Taller buildings, more and more precious artificial fabric and so on. Production and maintenance of all these has created so much land, water and noise pollution that has overcome the advantages of all these so called advancements. Thus the challenging aspect of environmental engineering is to make balance between the rapid changes in the field of science, technology, health etc. and the very existence of life. Though environmentalism or the environmental consciousness is ancient the environmentalism became an organized force only in 1960s. It started with the publication of the book Silent Spring by Rachel Carson on the pesticide DDT in 1962. Actually the exponential growth of population and the worldwide consumerism imposed a great load on earth’s natural resources and waste management systems.

This text aims at the fundamental, primary knowledge for every one who has a concern about environment. The chapters have been designed to quench the thrust of knowledge of a person, let it be a scientist, an engineer or any one who is concerned about protection of environment and thus a well wisher of society.

This book has been written after gaining 10 years experience of working in the public health engineering department of Rajasthan and 20 years experience of teaching civil engineering students, subjects like environmental engineering, ecology and environmental dynamics, solid waste management etc. Recently environmental engineering has been introduced as a primary course common to first year students of all branches who opt for it. This text is on basic environmental engineering that covers the syllabus of first year semester scheme of the Rajasthan Technical University and other universities. Some portion of the martial presented in this book has bean derived from the work of others, their contribution is greatly ackoweldged. The recommendation of manual of water supply and treatment, manual on Sewerage and Sewage Treatment and manual on Solid Waste Management prepared by the Central public Health and Environmental Engineering organization, Government of India, Ministry of urban development have been closely followed.

I acknowledge my debts to my parents for their blessings, my wife Bharati for her constant support, my daughter Ruchira for her help on computer, my son Saurabh and daughter-in law Surabhi for encouragement. I express my deep sense of gratitude to my teacher Prof. Damodar Sharma, Vice chancellor Rajasthan Technical University, Kota for being a constant source of inspiration for me. I thank Prof. M. P. Poonia Principal Engineering College Bikaner for his valuable suggestions. I thank Dr. A. K. Mathur and other colleagues of my department for their help. I thank Mr. S. Gupta, Managing Director, New Age International Publishers, New Delhi for prompt publication.

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Saving our Beloved Cars and the Automotive Industry

And the US automotive industry is in dire straits. It did not learn from the 1973 energy crisis. It did not learn from the Chrysler experience. It did not learn from Toyota. It continued to depend on old, worn out concepts and on CEO’s that are kept in their positions by nepotism and by boards that do not understand the automotive business.

In a joint effort the Big Three are asking the US government for a $25 billion loan. They argue that government demands for increased fuel efficiency are too expensive to implement and require huge amounts of capital for retooling.

Let’s assume for the moment that the argument has some merit. But how can companies with worldwide manufacturing facilities fail to notice the steady increase in fuel prices and not see the warning signs hoisted by governments across the world that want to limit greenhouse gas emissions and fossil fuel consumption. This neglect is inexcusable. Efforts of US and European governments to limit fuel consumption are misdirected, counterproductive, and coercive. A comprehensive analysis quickly reveals that we must indeed limit and eventually halt greenhouse gas emissions.

OPEC countries will continue their unstoppable increases of petroleum prices. Electric cars, CNG powered cars, and hydrogen powered cars cannot stop carbon dioxide emissions perceptibly and will not make our country independent of OPEC imports. Automotive companies are critically dependent on the fickle and changing preferences of national and international markets.

Industrial companies that follow political hype will be punished sooner or later. Governments are incapable of designing automobiles for the market place. The world is relegated to using automobiles, trucks, trains, ships, and airplanes for the next century and will have to power most of them with liquid transportation fuels. We may be able to use less of them, we will be able to reduce energy consumption, we can use other forms of energy for some transportation, and we can produce petroleum substitutes from biomass. We can even produce biomass without competing with critically important food crops.

In order to minimize fuel consumption quickly, the auto industry is forced to deal with performance features. American drivers cannot avoid covering much longer distances than European or Japanese drivers. American drivers have less access to public transportation, have larger families, and drive on different types of roads. Automotive companies must listen to their customers.

Toyota and Honda have been listening most successfully. American and foreign car companies have developed a wide range of comfortable cars with a wide variety of utilitarian and luxury features. Sportive cars and SUV’s are attracting large numbers of buyers. All cars offer a wide selection of comfort and entertainment features. One major car component has received only peripheral attention; it is the much maligned internal combustion engine.

Many modern internal combustion engines are marvels of engineering. Materials, manufacturing processes, and especially peripheral components have progressed to unprecedented levels of performance and longevity. There is a last frontier that has escaped deserved attention. This is the highly energy efficient combustion engine. This is the type of engine that the automotive engine needs to develop, this is the engine that legislators should make mandatory.

This is the engine that we need to use for at least one more century. Long term the automotive industry has to develop an entirely new, advanced, internal combustion engine! Average energy efficiency of the worlds inventory of combustion engines is somewhere in the lower mid-twenties. Energy efficiency cannot grow indefinitely. When approaching the 50% efficiency mark, it will be difficult and very expensive to increase efficiency by a single percent. Advanced automotive engines are operating in the mid-thirties.

Large stationary engines are breaking the 45% mark. Large engines on trains and ships are getting above 40%. Looking at the total world inventory, we may still have a chance to nearly double energy efficiency and to cut energy consumption of present inventory in half. We cannot reach this goal by legislating fuel consumption of cars only. We can achieve optimum energy efficiency only by reengineering the processes taking place within and around the internal combustion space.

We know that higher compression ratios will increase energy efficiency, we know how to produce high octane fuel, we know why Diesel engines are more efficient, we know how to minimize formation of pollutants. The automotive industry has developed a huge selection of sophisticated electronic components for single cylinder fuel injection, for precise controls of valve motion and ignition timing, and for reclaiming waste energy at the exhaust.

No company seems to have found the nerve to get a jump on the competition and develop the successor to the two more than century old engine concepts; the Otto and the Diesel engines. If the US government decides to extend a $25 billion loan to the automotive industry, it should attach a few conditions. The loan needs to be secured and must take precedent over shareholder equity. The loan should stipulate that the salaries of top management are tethered to salaries of other top CEO’s like that of the US President.

The obscene bonuses of yesterday should be paid only after a waiting period of at least five years; in which previously agreed upon management objectives must have been met or exceeded. We must stop the prevalent looting of cash from US manufacturing companies by unscrupulous investors. These investors do not contribute anything of lasting value. They are excessively rewarded for ruining once healthy companies. We cannot continue to let a selected few impoverish the many and ruin our country irreparably.

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History of the Shovelhead Engine

There is no bike on the road that looks like a Harley-Davidson. Over the manufacturer’s century-long history, the look of the Harley has changed and the true enthusiast can tell the year of a bike at a glance. One of the most obvious clues is the distinctive Harley engine.

For twenty years, Harleys got their look from the Shovelhead engine, the engine that many people even today automatically associate with the bike.

The End of the Panhead

In the mid 1960s, Harley Davidson motorcycles used the Panhead engine, so called because of the shape of the rocker covers. As the bikes got heavier they required engines with more power than the Panhead could deliver. In 1966, Harley introduced the next evolution of this engine design.

This new engine, like its predecessor, got its name from the shape of the rocker covers. The covers were shaped like coal shovels and these shovelhead parts inspired the Shovelhead engine’s name.

The Shovelhead had more powerful cylinders and pistons and was meant to provide stronger acceleration to meet the demands of bikers of the day.

The engine had its drawbacks. It was more powerful but also heavier so didn’t give as much power as had been hoped. That weight also affected the bike’s steering and could cause it to weave at top speeds.

Some of these shortcomings were because it had not originally been designed as a motorcycle engine. It was supposed to be used in an outboard motor but engineers discovered that it didn’t work well in humid environments, which is rather a significant drawback for a marine engine.

The Shovelhead Era

Although the Shovelhead was not perfect, it still provided a lot of power for the new generation of bikes.

Harley continued to improve the engine throughout its life. In the 1970s there were a number of changes made to the design of Shovelhead parts that resolved many consumer complaints about its performance.

However, the engine never became what bikers wanted it to be. Some of the reasons for this were government regulations that came out of the energy crisis of the 1970s. Harley was limited as to how much power they could give the engine.

One real improvement in Shovelhead parts was the FLH Electra-Glide Package, also known as the Police Option. Although this option made the bike harder for the amateur to maneuver, a skilled rider could get more power and speed.

The End of the Shovelhead

Despite Harley’s efforts, this engine struggled to keep pace with the innovations that were sweeping the industry. Shovelhead parts such as oil management systems were considered archaic when compared to other engines and the machine fell out of favor.

Harley stopped producing the engine in 1984, although manufacturers still make custom engines in the same style. The Shovelhead was replaced by the Evolution engine that Harleys still use today.

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Hydrogen-Assist Fuel Cell

A lot of people are looking for certain options that could help them save money. A great portion of the monthly budget is allotted for gasoline expenses. Now, there is an effective way of cutting down gas expenses and that is through a hydrogen-assist fuel cell.

You already know what hydrogen is and that it makes up a large portion of the Earth’s atmosphere. However, not all the hydrogen present here on Earth are usable as fuel. The hydrogen must first be converted into a usable form before people can benefit from it.

For many years, scientists and researchers have looked for efficient and effective sources of energy. One of the possible solutions for today’s energy crisis is hydrogen. Hydrogen can be turned into usable fuel that can be used in modern homes and even vehicles.

In fact, some cars now have fuel cells. The cars make use of hydrogen fuel. The fuel cells are not as expensive as you think. If you like to build things, then you can certainly build a hydrogen-assist fuel cell. Try to conduct a research and know the different parts of a fuel cell that is used in cars. Once you determine the parts, you can now purchase them in a local hardware store. The parts are not that complicated, so don’t you worry.

If you think that shopping for fuel cell parts is quite hard, then you have another option. You can purchase a fuel cell kit. The parts needed to build the fuel cell are already included on the kit as well as an instruction manual. What you need to do is to read the instructions carefully before you touch the various fuel cell parts. As much as possible, you must know what you’re doing so that there will be no room for mistakes. You can’t afford to make a mistake; otherwise, the fuel cell will not work.

A typical car fuel cell is made up of a water container, vacuum hose, electrical wirings, and baking soda. You have to connect the parts the proper way for it to be effective. You should be able to connect the HHO generator to the car battery. Most cars that use hydrogen fuel today still use gas. In fact, if they can’t find a hydrogen station, the car will still run on gas. The cars are often called hybrid cars or dual- tank cars.

Hydrogen-assist fuel cell is not difficult to build. But if this is your first time to do a DIY activity, it would be best to get a fuel cell kit so that everything you need is already there. From the parts to the instruction manual; so don’t settle for using gas to power your car engine. Why not try using hydrogen fuel instead? You can even use both gasoline and hydrogen fuel.

If you’re able to build a fuel cell, you will notice that the gasoline costs are not as high as it used to be. You will only purchase gasoline if you run out of hydrogen fuel in the middle of nowhere. But you know, water is available almost anywhere. Most fuel cells use water since it contains hydrogen.

The car is powered efficiently and you can even double the distance of your driving. Plus, you don’t contribute to the pollution that pesters the human race for many years now.

Try out the hydrogen-assist fuel cell now.

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What is Automotive Design and Engineering and Why is it so Important in Todays Wold?

Aaron Lucas

Ashlyn C Williams

1101-001

12/10/08

What is Automotive Design and Engineering?

The art of designing a car or a truck is nothing short of a miracle.  In this piece I am looking at personal motor vehicles, those that are made with both form and function in mind.  This, to some people, is a very daunting task.  The amount of perfection that people demand in today’s market is almost unfair but somehow all of the engineers and designers can keep up.  People want a vehicle that can reach at least one hundred and thirty miles an hour, zero wind noise, twenty five miles to the gallon minimum, and a sleek attractive body to top it all off.  All the engineers and designers are the people with the amazing minds that create these amazing pieces of art.  What they do is what I want in this piece.  (Fujimoto, 3-24)

            To understand the reason for this paper, you need to know a little bit more about me.  I know this is unconventional but it’s the only way that this paper will make any sense as to why some one would ever want to investigate such a vast field.  Also, why stick to convention if you really want to live.  I am a first year mechanical engineering student at UNC Charlotte.  After I get my bachelors degree in mechanical engineering I hope to get masters in business administration.  With all this work I hope to become the head of automotive design for any car company.  (GM Announces, par.1)

            There is a distinct difference between designers and engineers.  The designers are the people that draw the fancy little pictures of what everyone wants a car to be; big wheels, big engines, and radical lines that could never be made on mass scale for consumer consumption (with today’s technology).  The engineers are the people that take that design and make it doable.  In short the designers are Van Gogh and engineers are Leonardo De Vinci.  Meaning that even though what the designers create is beautiful and simply amazing it has no real purpose and can’t be produced or even function on a custom scale.  Engineers make beautiful things that work like so many of Leonardo De Vinci’s inventions.  (Bob Boniface, par.7)

            There are many aspects of designing a vehicle and designers do play a major part in some of them, mainly in the ascetic aspects of it.  Two of the areas that they have the most say in are the exterior and interior of the car.  But both have to fit the engineer’s numbers for tolerances and so forth.  With the Exterior there are three things that have to be heavily considered besides the obvious safety of passengers and pedestrians and that is aerodynamics, ergonomics, and styling.  Aerodynamics is a highly refined science that vies for position with the other key vehicle design considerations, styling and ergonomics.  (Fujimoto, 223-230)

Early aerodynamics started as more of an art then a science.  Fish were one of the first things to really inspire an aero dynamic design. This is also were the “teardrop” approach evolved from.  But most of the early developments were based on trial and error.  Today there are definite basic principals that every designer and engineer follow to create an aerodynamically efficient vehicle.  Some of the basics are that the underbody should be as smooth as possible.  There should be no sharp angles and the front windscreen should be raked as much as possible.  The front end should start at a low stagnation line and curve up in a continuous line.  That is just a taste of the basic principals but the general idea is to make everything line and contour flow as best it can.  The more interruptions the more drag so if things like door handles and mirrors can flow better or even disappear then designers will jump on it.  (Car Design Online, Aerodynamics, par.1-2)

The interior, unlike aerodynamics, has relatively few things to be held back by.  An interior number one has to fit inside the body of the car and safely hold the passengers in their seats with seat belts and in case of a crash airbags to further protect them.  After that budget and ergonomics are the biggest things that a designer has to worry about.  With an endless list of materials to choose from all with different properties this is one of the biggest factors in designing an interior.  Also one needs to consider how many people can comfortably be sat in the space given.  But ergonomics is not to be forgotten.  People vary dramatically in size and proportion around the world.  And standardizing the production process is the biggest factor of keeping the cost of cars down.  So the main parts of the passenger’s arrangement are adjustable, today more than ever.  Today’s seats can adjust in at least 6 different ways and the streering wheels are no longer just tilting but telescoping as well.  This is were the wheel doesn’t just go up and down like it has but can move in and out to allow the steering wheel to be set to your specific wants.  But things like the gauges and stereo controls are not adjustable in production cars.  In some concept cars they are experimenting with adjustable gauges that would adjust with your height that would be read by a sensor near the sun visor. (Car Design Online, Ergonomics, par. 2-3)

For Engineers there job in creating this vehicle are all the parts that one can’t see but are crucial for the car to work, things such as the engine and transmission.  The engine of the car is an infinitely complex piece of engineering.  Today’s cars, normally, use one of three engines, piston with gas, piston with diesel, or the rotary engine.  The two piston engines are almost exactly the same except for how they combust their fuel.  Gas engines use spark plugs while diesel engines use pure pressure to cause spontaneous combustion.  Though some will use glow plugs (heating element) to help the process along.  Both of these engines have many moving parts that have to work in perfect unison for it to do what it has to do.  Things like springs, belts and pumps can break at any time.  That’s where the rotary motor comes in.  Also known as the Wankel engine after its creator Felix Wankel.  It has an oval like housing with a rounded triangle or epitrochoid shape inside it that rotates around the oval.  It has vastly less moving parts and so is both smaller and lighter.  But it has its disadvantages as well.  While it is more reliable in the short run it wears out much faster then a piston engine and is not as efficient as a piston engine.  So the largest automobile use for this type of engine is for racing but the automobile maker Mazda still has a major investment in personal vehicles with rotary engines.  (Fujimoto, 85-88)

Another unseen component that plays a major part in a vehicles success is the chaise and suspension.  For both there are acceptable variations depending on the application.  The differences for both are directly related.  The Stiffer either the suspension or chaise is the better the vehicle will handle but the worse the ride of the car will feel.  This is because vibrations travel through solids much better then non-solids.  When you have a softer suspension and chaise then the ride will be very comfortable but the body of the car will roll and this shifting weight will throw the handling of the car right out the window.  All of these things are variables that an engineer has to consider when working with the designer to make a great vehicle.  (Fujimoto, 99-105)

To get in this industry where perfection is demanded is not an easy task either.  For the engineers there is a lot of school time involved.  Some have compared getting an engineering degree to pre med for doctors.  With the countless amount of math classes that one has to take just to get his bachelors.  The natural talent that is needed to become an engineer is usually apparent.  Though it is not needed it is usually only those that posses it that make it through all the schooling to a great job.  Most engineers are at least good at math but one of the dead give a ways is the undying need to know how things work.  And to get up to the higher levels of the corporate engineer, like any other job not much helps more then having some good connections.  (GM Announces, par. 2)

With designers it takes a bit less schooling but a lot more natural talent.  The drawings that they have to do for their original design are phenomenal and are almost identical to the end product and have to be.  One example is Bob Boniface he started off his career as an accountant with a Bachelor of Arts degree in psychology and economics from Vanderbilt.  But drew cars in the evenings.  He was eventually talked back into going back to school to College of Creative Studies in Detroit, Michigan and graduated with a bachelor of fine arts. He started at Daimler Chrysler but is now with GM working with Chevrolet concept vehicles.  (Bob Bonifice, par. 1-5)

Another successful designer that I would like to mention, to get an idea of what it takes to become a designer, is Bryan Nesbitt.  His father took him to the campus of the Art Center College of Design in Pasadena, California when he was 12 because he said that he could see his talent.  After studying architecture and industrial design at Georgia Institute of Technology he went to the school that his father took him to and graduated with a Bachelor of Science degree in industrial design.  He also interned at Daimler Chrysler and was later hired by them in 1994 and designed them the PT Cruiser.  In April 2001 he joined General Motors as Chief Designer for Chevrolet. In January 2002, he was appointed Executive Director, Design, Body-Frame Integral Architectures, for all of GM’s North American Brands.  Then in February 2004 was named Executive director of GM Europe Design.  Which means that he is responsible for all Opel, Saab, and Vauxhall design activities.  So as you can see it takes some schooling but a lot of talent.  (Bryan Nesbit, par. 1-10)

When personal motor vehicles first came along back with Henry Ford and others the only way to plan out the design was to draw it out.  There have been many innovations since then.  Some low tech and others mind bogglingly high tech.  One thing that a lot of designers do today well before production is make clay models.  There are several stages to producing a clay model.  First, the scale of the model is determined by using drawings and sketches.  They then make a rig based on these dimensions and they will scale it to be either smaller then the actual size or to the exact actual size of the vehicle.  They put the clay on the form that is part of the rig, a foam core to reduce the amount of the expensive and heavy clay that they have to use.  When it comes to shaping it there used to be only one way to go about it.  That was by hand, manually carving out the model using system of 10-lines. These are the reference points that they use to transfer from the drawings to the model.  From there the designers can either strictly follow their drawings or use templates or they can begin to experiment and develop the form freely.  That’s the beauty of using clay; it can always be reworked and adjusted in tangible form.  (Car Design Online, Modeling, par. 1-3)

In today’s technological world laboring over the clay for weeks is unnecessary.  With today’s technology most of the designing can be done on computers with CAD.  CAD stands for ‘Computer Aided Design.’  These designs done on the computer can give you automatic measurements and can be sent to machines that can recreate them with no manual work.  This technology has even brought clay modeling forward.  Instead of the designers having to carve the entire clay model them selves taking weeks a machine can give the rough out line and then designers can come back and prefect it and change it all they want.  And with the giant leaps with materials they don’t even have to use clay any more to make large three-dimensional models.  After the designers are happy with what the have done in CAD and have made any changes to a clay model and then put that new information into the computer they can make a machine mill down a block of high density foam into a exact replica of the vehicle.  (Car Design Online, Modeling, par. 4)

The Future of design most defiantly lies in computers.  The things we see in the movies are not that far off.  For those who have seen the new movie “Iron man” (2008) when you see him using holograms to make his suit and move it around before he produced it that is a example of were the industry could be in a couple years (Paramount Pictures).  If we ever do reach that point then we may not need to use materials at all before production.  But it’s going to be hard to replace the ability to truly feel what you are working on (Car Design Online, Modeling, par. 4-5).

All of these major tasks have to be completed before a vehicle can even be considered for production.  The way that this paper was worded might have let on that there are only a few people that work on a vehicle at a time but in reality there are full teams of engineers and designers that all have to work one vehicle.  And even with these large teams creating an entirely new vehicle can take years.  And to become one of these few it takes much more then just schooling or talent, it takes determination and patience.  As it does to create one of these works of art.  (Car Body Design, Manufacturing Processes, par. 1-3)

The true importance of this has come painfully apparent over the last couple of months.  The big three of Detroit, General Motors, Ford, and Chrysler, are begging congress to bail them out of their swift fall from being a big as they once were.  This is a perfect example of the free market system; the company with the better product started small but found its way on top of the former big dogs.  I am of course talking about the two big boys from Japan, Toyota and Honda who are now on top of all of Detroit’s big three.  (Fitzgibbons, Patrick, par. 1-2)

There are some very distinct reasons for this.  One of the biggest ones is the rise in energy costs.  The Japanese cars more often then not are more efficient on gas then the American cars.  Also Japan was the first to really capitalize on the Hybrid cars, leaving America to play catch up with their well-established models.  Another big factor was the sub-par quality that was produced back in the 80’s.  The Japanese cars would last a good ten years if you kept the general maintenance up but American cars were falling apart left and right.  (Webster, Larry, par. 2, 5)

That is where I thought that the designers and engineers should have stepped in and made sure that the products that these companies were putting out were any good.  Because now, even though the quality of these cars has stepped up they still carry around the label that their cars are low quality, “Perception trails reality.”  (Webster, Larry, par. 5) For years the Japanese have been making a better product and now the big three are paying for it.  And now they are going to have to do something big to come back to the status that they used to hold, if they can at all.  (Fitzgibbons, Patrick, par. 35)

Aaron Lucas

Ashlyn C Williams

1101-001

12/10/08

Work Cited Page

·      Fujimoto, Takahiro. The Evolution of a Manufacturing System at Toyota. Oxford, NY: Oxford University Press, 1999.

·      “Bob Boniface.” Car Body Design: Automotive Design & Engineering, 24 September 2008.

·      “Bryan Nesbit.” Car Body Design: Automotive Design & Engineering, 6 March 2007.

·      “GM Announces Design Executive Appointments.” Car Body Design: Automotive Design & Engineering, 2 May 2007.

·      Car Design Online: Dedicated to Automotive Design Information, 23 October 2008.

·      Fitzgibbons, Patrick.  “U.S. auto execs plead for Congress to fund bailout.” Reuters, 18 Nov. 2008

·      Webster, Larry.  “GM in Crisis-5 Reasons Why America’s Largest Car Company Teeters on the Edge.”  Popular Mechanics, 18 Nov. 2008



By: Aaron Lucas

About the Author:

I am a first year student at UNC Charlotte



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